General information

The rotor-shear mill MKR-300 was created for the complete processing of waste vulcanized rubber and is a highly efficient solution in the manufacture of rubber products. The powders obtained by the MKR-300 mill can be used as an active additive to replace part of the rubber in the original rubber mixtures without losing the quality of the final product.

Main technical characteristics

Parameter nameValue
Productivity, kg / h10-40*
Voltage, V380 /3 phases
Frequency, Hz50
Maximum total commutated power, kW≤ 50
Number of connected electric motors, pc.4
Overall dimensions (LxWxH), mm1600x1100x1400
Weight, kg350
Size of incoming particles no more, mm10

* – characteristics may vary depending on the required grinding fineness and physical and mechanical properties of the material being milled.

The main competitive advantages of our mill:

  High reliability: operating time before the first maintenance up to 4000 hours

  Patented technology and absence of analogues

  High level of automation: one operator is enough to maintain the complex

  Two types of simultaneous multidimensional effects on a material: shear and particle collision effects

  Noise level: 70-80 dB

Power consumption: 15 kW * hour

  High energy efficiency class: from 0.5 kW * hour per 1 kg

Demo

Milled materials

измельченный материал шинная резина Ш500

Tire rubber

AMA-T500

TU 2511-001-969085095-2012

The resulting active rubber powder corresponding to GOST R 55419 – 2013, is widely used in various fields::

  1.  – in the manufacture of rubber products as a partial replacement of the main component;
  2.  – as a modifier of asphalt mixes in road construction; 
  3.  – in the manufacture of rubber-bitumen mastic, roofing materials, composite materials.

88.27 % of the powder particles is less than or equal to 500 microns.

100% of the powder particles is less than 700 microns.

измельченная резина общего назначения О350

General purpose rubber

AMA-G350

TU 2511-001-969085095-2012

The resulting active rubber powder corresponding to GOST R 55419 – 2013, is widely used in various fields::

  1.  – in the manufacture of rubber products as a partial replacement of the main component;
  2.  – as a modifier of asphalt mixes in road construction; 
  3.  – in the manufacture of rubber-bitumen mastic, roofing materials, composite materials.

86.45 % of the particles of the resulting powder have dimensions less than or equal to 340 microns.

100% of the powder particles is less than 460 microns.

измельченный электроизоляционный силикон С150

Electrically insulating silicone

AMA-S150

TU 2511-001-969085095-2012

The resulting silicone powder is widely used in various fields:

  1.  – as a filler in the original mixtures for the manufacture of conventional and responsible rubber products;
  2.  – as a filler for creating thermoplastic elastomers;
  3.  – as a functional and active filler when creating composite mixtures.

84.05 % of the particles in the powder are smaller or equal to 165 microns.

100% of the powder particles is less than 240 microns.

Фторсиликон измельченный Ф350

Fluorosilicone 

AMA-F350

TU 2511-001-969085095-2012

Used for the production of products that require the ability to work in the environment of petroleum fuels, mineral, vegetable and animal oils, solutions of alkalis and acids, including at high temperatures.

The use of fluorosilicone powders is almost identical to the use of silicone powder:

  1. – as a filler in the original mixtures for the manufacture of conventional and responsible rubber products;
  2. – as a functional and active filler when creating composite mixtures.

94.61 % порошка меньше или равно 360 мкм.

100 % частиц порошка меньше 520 мкм.